ABB PCD230A 3BHE022291R0101 Programmable Controller
- Product Code: PCD230A 3BHE022291R0101
- Availability: In Stock
ABB PCD230A 3BHE022291R0101
Overview
The ABB PCD230A 3BHE022291R0101 is an advanced Programmable Automation Controller (PAC) designed for mission-critical industrial automation applications. Building on the robust foundation of the PCD230 series, the PCD230A offers enhanced processing power, expanded I/O capabilities, and advanced communication options, making it ideal for complex control systems in sectors such as oil & gas, power generation, and manufacturing.
Key Features
- Enhanced Processing Performance: Features a high-speed 64-bit ARM Cortex-A53 processor clocked at up to 1.5 GHz, delivering 25% faster execution of control algorithms compared to previous models.
- Dual Redundancy Support: Fully redundant configuration for CPU, power supplies, and communication interfaces, ensuring uninterrupted operation in critical applications with zero switchover time.
- Expanded I/O Capacity: Supports up to 8,192 I/O points with enhanced scan rates, enabling large-scale system integration with reduced latency.
- Advanced Communication: Includes 3 x Gigabit Ethernet ports, 2 x RS485/RS232 ports, and support for industrial protocols such as PROFINET, EtherNet/IP, Modbus TCP, and OPC UA.
- Enhanced Safety Functions: Certified to SIL 3 (IEC 61508) and PL e (EN ISO 13849-1) standards, with integrated safety logic for critical control applications.
- Extended Environmental Tolerance: Operates reliably in harsh environments with extended temperature range (-40°C to +75°C) and improved resistance to vibration and shock.
- Integrated Security Features: Advanced cybersecurity measures including secure boot, firmware authentication, and encrypted communication to protect against unauthorized access.
- Advanced Diagnostics: Real-time health monitoring with predictive maintenance capabilities, reducing downtime and improving system reliability.
Technical Specifications
| Parameter | Specification |
|---|---|
| Processor | 64-bit ARM Cortex-A53, up to 1.5 GHz |
| Memory | 4 GB DDR4 RAM, 16 GB eMMC flash |
| I/O Capacity | Up to 8,192 I/O points |
| Communication Interfaces |
|
| Real-Time Clock | Battery-backed, accuracy ±1 minute/year |
| Power Supply | 24V DC ±25%, redundant option with auto-switchover |
| Power Consumption | 18W (typical), 30W (max) |
| Operating Temperature | -40°C to +75°C (extended) |
| Humidity | 5-95% non-condensing |
| Vibration Resistance | 5-2000 Hz, 3g (IEC 60068-2-6) |
| Shock Resistance | 50g, 11ms (IEC 60068-2-27) |
| Dimensions | 132mm x 110mm x 135mm (5.2" x 4.3" x 5.3") |
| Weight | Approximately 1.3kg (2.9lbs) |
| Certifications | CE, UL, CSA, ATEX, IECEx, SIL 3, PL e |
Typical Applications
- Critical control systems in oil & gas upstream and downstream operations
- Power generation plants (thermal, hydro, nuclear) requiring high availability
- Safety-critical applications in chemical and petrochemical industries
- Automation of transportation systems (rail, airports, ports)
- High-speed manufacturing processes with strict timing requirements
- Smart grid and energy management systems with real-time data processing needs
System Compatibility
The PCD230A is designed to interface with:
- ABB's System 800xA, AC 800M, and Advant OCS control systems
- Third-party PLCs and DCS systems via standard industrial protocols
- ABB's full range of I/O modules, sensors, and actuators
- HMI and SCADA systems for visualization and operator control
- Enterprise-level systems for data analytics and integration
Programming & Configuration
The PCD230A supports advanced programming and configuration options:
- IEC 61131-3 compliant programming languages with support for structured text, function block diagrams, and sequential function charts
- ABB's Control Builder M software with enhanced debugging and simulation capabilities
- Graphical configuration tools for simplified system setup and maintenance
- Remote access and configuration via secure VPN and cloud-based services
- Support for code versioning, change management, and collaborative development